Precision Diagnostics for Modern Wireline Cables
Know the Condition of Your Wireline Cable Before It Becomes a Failure
High-resolution, non-destructive inspection of coated electro-mechanical wireline cables, identifying metallic loss, localized magnetic indications, and condition-based risk along the full inspected length.
Visual Inspection Alone Cannot See What's Underneath
Coated wireline cables often operate in demanding environments where corrosion, mechanical wear, torsional distortion, pressure-control friction, chemical exposure, and repeated cycling can gradually change the condition of the armor package. Because much of the steel is concealed beneath the coating, visual inspection alone cannot provide a complete assessment of the cable. Traditional replacement decisions are often based on run count, total footage, age, isolated field observations, or conservative operating rules. These are important factors, but they don’t directly show where metallic loss is occurring, whether degradation is accelerating, or how one inspection compares with the next.
CableSense AI adds measured condition data to the retirement decision. It does not replace operating procedures, manufacturer limits, or qualified engineering judgment; it gives operators a better technical basis for applying them.
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Five Outputs, One Clear Picture
What CableSense AI Does
CableSense AI uses Magnetic Non-destructive Testing principles to evaluate coated electro-mechanical wireline cable as it passes through a calibrated sensor head, converting high-density magnetic data into customer-facing condition tracks and Areas of Concern, presented by cable length.
LMA%: Loss of Metallic Area
Shows relative changes in metallic cross-sectional area along the inspected cable. Positive values indicate measured metallic loss; negative values can identify increased magnetic response associated with torsional or geometric changes.
LF: Localized Fault Amplitude
Highlights localized magnetic disturbances that may warrant closer review alongside the LMA response and cable history.
TRACK: Cable Condition Track
Provides an easy-to-read condition visualization using defined severity ranges so customers can quickly see where the cable condition changes.
A-SWL: Adjusted Safe Working Load
Provides an engineering-based approximation of safe working load adjusted for measured loss of metallic area and conservative corrosion assumptions.
AOC: Areas of Concern
Summarizes intervals that exceed defined thresholds or show condition changes requiring review, monitoring, or follow-up.
Key Customer Advantages
A Better Technical Basis for Every Cable Decision
Condition-Based Retirement Decisions
Move beyond decisions based only on age, run count, or total footage. CableSense AI provides measured condition information that can support continued service, targeted monitoring, cutback decisions, or retirement planning.
Detect Changes Hidden Beneath the Coating
Evaluate the metallic armor package even when the cable surface appears acceptable and the steel cannot be directly inspected.
Full-Length Condition Visibility
Review the cable by measured length instead of relying only on isolated samples or destructive tests taken from a small section.
Early Identification of Developing Problems
Recognize emerging areas of metallic loss or abnormal response before they progress into a larger operational concern.
Repeatable Lifecycle Monitoring
Retain every inspection so future scans can be compared against the baseline and prior service history.
Improved Asset Utilization
Avoid retiring a cable solely because it has reached an arbitrary age or run count when inspection data supports continued monitored service.
Lifecycle Monitoring
Repeated Inspections. One Permanent Condition Record.
The greatest value of CableSense AI is achieved through repeated inspections over the life of the cable. Each inspection becomes part of the cable’s permanent condition record. Future scans can be aligned with prior data using encoder position and recognizable LMA/LF signatures, even when the cable has been shortened by cutbacks.
New-Cable Baseline Certification
Compare the Cable Against Its Own History
A baseline inspection establishes the initial magnetic signature of a new or newly installed cable. This is the preferred starting point for long-term condition monitoring because future changes can be compared against the cable’s own original response rather than a generalized reference alone.
Condition Interpretation
Defined Condition Bands, Consistently Applied
CableSense AI uses defined condition bands to present measured LMA values in a consistent visual format. These bands are intended to prioritize review and communication; they are not a stand-alone pass/fail determination.
Where CableSense AI Is Most Useful
Frequently Asked Questions
Find everything you need to know about CableSense AI
Build a Condition History Before You Need a Failure Investigation
Whether you are establishing a baseline on a new cable, evaluating an asset after demanding service, or building a lifecycle inspection program, CableSense AI provides the data and reporting needed to make better-informed cable integrity decisions.
